Poultry Process System

GabuTech MRS

Microbial Reduction System

An industrial inline process system engineered for integration into modern poultry processing lines.

GabuTech MRS equipment installed in a poultry processing line with an operator at the HMI

AI-assisted visualisation of GabuTech MRS in a poultry processing environment.

Overview

Engineered for Continuous Poultry Production

GabuTech MRS is an industrial inline process system engineered for integration into modern poultry processing lines. The system combines controlled process application, automation and robust mechanical design for continuous production environments.

Principles

Built Around the Production Process

01

Continuous Inline Processing

Designed for integration into continuous poultry production.

02

Controlled Process Application

Process conditions are managed through an automated control system.

03

Industrial Automation

Modern PLC, HMI and control architecture.

04

Mechanical Integration

Equipment engineered around the existing processing line and available space.

05

Industrial Construction

Robust stainless-steel construction for demanding production environments.

06

Operational Integration

Designed around production interfaces, utilities and site requirements.

Architecture

Integrated as a Complete Process System

GabuTech MRS is delivered as a complete process system consisting of multiple engineered subsystems, integrated mechanically, electrically and in terms of control.

01

Process Chamber

Engineered enclosure for controlled process operation within the production line.

02

Process Application System

Integrated process application equipment managed by the control system.

03

Mechanical Structure

Load-bearing frame and guarding designed for industrial operating conditions.

04

Automation & HMI

Operator interface and control architecture for system monitoring and operation.

05

Utility Interfaces

Connections for required site utilities and process media.

06

Ventilation / Extraction Interfaces

Interfaces for extraction and air handling connected to site infrastructure.

07

Safety Systems

Machine safety integration aligned with the production line and site requirements.

08

Production Line Interfaces

Mechanical and control interfaces to upstream and downstream equipment.

System architecture overview
GabuTech MRS

GabuTech MRS is integrated directly into the production line. The product passes through the process chamber, while the process application is managed by the control architecture. Utility, extraction and safety systems operate as integrated supporting functions around the main process.

01
Existing Production Line

Existing upstream production equipment feeds product into the GabuTech MRS.

02
GabuTech MRS

The central inline process system integrated directly into the poultry processing line.

Process Chamber

Provides the controlled physical environment for the inline process.

Process Application

Manages the defined process sequence and system conditions during product passage through the equipment.

03
Downstream Production Line

Product continues directly to the downstream production process.

Automation & HMI

Controls system sequences, operator interaction, monitoring and alarms.

Utility Interfaces

Connects the MRS to the required site utilities and process media.

Ventilation / Extraction

Provides connection interfaces to the site extraction and air-handling infrastructure.

Safety Systems

Integrates machine safety, interlocks and operational safeguards.

Supporting systems integrated with the main process system

Integration

Engineered Around Each Installation

Each installation is engineered around the production line, available space, production interfaces, utilities and operational requirements.

  1. 01
    Site Requirements
  2. 02
    Interface Definition
  3. 03
    Mechanical Engineering
  4. 04
    Automation Integration
  5. 05
    Manufacturing
  6. 06
    FAT
  7. 07
    Installation
  8. 08
    Commissioning & SAT
Control

Integrated Process Control

The control architecture is designed to manage process operation, equipment interfaces, operator interaction, alarms and production integration.

  • PLC Control
  • Operator HMI
  • Process Monitoring
  • Alarm Management
  • Production Interfaces
  • System Diagnostics
Lifecycle

Support Throughout the Equipment Lifecycle

  • Technical Support
  • Preventive Service
  • Spare Parts
  • Process Optimisation
  • Automation Upgrades
  • Equipment Modernisation
GabuTech MRS

Discuss GabuTech MRS for Your Production Line

Every poultry processing line has different production requirements, interfaces and site conditions. Contact GabuTech to discuss how MRS can be engineered around your application.

info@gabutech.com · +45 61 67 31 89